5 ways to professionalize your asset investment planning – beyond the MJOP
What is asset investment planning?
How does it work in practice now?
In many organizations, AIP is still a collection of tables and assumptions. Someone manages an Excel sheet, the controller looks at it once a year, and the plan ends up in a presentation. Data comes from all over the place. Maintenance data is in the EAM system, costs in the ERP, documentation in shared folders.
The result? Assets are replaced too early, installations remain in operation for too long or budgets do not match reality. Departments work alongside each other: finance calculates with different figures than maintenance, and operations only hears afterwards why an investment has been postponed. That can be different. How do you tackle that?
1. Start with reliable data about your assets
The starting point is knowing what you have: which assets are in place, in what condition they are and what maintenance costs. Without reliable data, AIP remains guesswork. In practice, we see incomplete object structures, missing maintenance history and costs that are only in the financial system.
Therefore, link technical and financial information. With one version of the truth, you can see which pump or valve requires maintenance, what it costs and when replacement makes sense. That is the basis for every investment decision.
2. Break down silos between departments
AIP only works if departments work together. Maintenance, finance, operations and control must reason from the same data and principles. If this does not happen, the maintenance department invests in an installation that will soon be out of operation, or finance reserves budget for replacements that are technically not necessary for a long time.
By connecting data and processes, all those involved gain the same insight – and you make decisions that are technically, financially and operationally correct.
Handling large numbers of reports
3. Link risks to strategy
Every investment is a trade-off between risk and (business) value. What happens if a machine breaks down? And what does that mean for safety, the environment or reputation?
For example, at a waste processor it is decided to close a combustion line in five years. That changes the maintenance policy: why invest in revisions if that line will disappear anyway?
If you systematically link risks to the business strategy, you prevent money from disappearing into assets without a future. Technical risks are important, but organizational risks are just as important. Think of staff shortages, environmental requirements or reputational damage. Anyone who includes all these aspects in AIP makes choices that fit the course of the company.
4. Measure performance and adjust
Without performance insight, planning remains guesswork. How reliable are assets, how often do they fail and what is the real availability?
Take a tunnel that must be open 99.6 percent of the time. That allows only 0.4 percent downtime – at most a few nights per year. If you don’t achieve that, you need to know why. Is it due to the installation or to the assumptions in the plan?
By continuously monitoring performance, you can calculate scenarios: what happens if you postpone or bring forward replacement? This makes your plan dynamic: not a static document, but a control instrument for real-time adjustment.
5. Make decisions based on facts, not on feeling
Dare to rely on data. In many organizations, decision-making still rests on experience or intuition. That works until the key figures retire.
For example, at a container terminal, a lot of knowledge is in the heads of mechanics who have been working there for twenty years. No one has a complete overview of the area. Only after an inventory of the available asset data and the recording of processes does an overview emerge. Since then, the organization has been able to demonstrate to auditors that it is in control – with substantiated plans and transparent choices.
That is exactly what professional AIP does: facts come to the table, risks are clear and decisions become predictable.
AIP: strategy translated into technology
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Would you like to discuss your asset management challenges?
Learn more
about the transition to IBM MAS and what we can do for you in this regard? Contact Johan Knook at j.knook@gemba.nl or +31(0)6 505 268 23.
